The robot's objectives are the following:

1. Follow a line with sharp turns

2. Maneuver through breaks in the line

3. Detect obstacles and manuever around them

4. Identify colors to be able to locate green and aluminum victims.

VIDEOS OF THE ROBOT IN ACTION

GOAL: This robot will be built to compete in the 2008 Robocup Junior Rescue competition. In this competition the robot must " follow a black line which twists and turns , avoid obstacles present on the line , and identify green and aluminum tape victims with a flashing lamp". The robot itself will have three main functions making it a 3 in 1 robot .

Lets begin the long process of researching , designing , building, and programming the robot.

Note: Quite a few people have told me that they would probably do only part of this tutorial , and not the entire project. Therefore , I have divided each "part" of the tutorial with its own parts needed list. A I hope you learn something from this tutorial!

The Bill of Materials and Hours Spent can be found here :

Research:

After many , many hours of research I decided upon making a prototype version , which would allow me to test out the different concepts which I will need to master before finishing this robot.

I broke down the robot into 5 subsytems: Locomotion , Power , Sensors , Control, and Display.

1. Locomotion - I will use two HS-42BB servos for locomotion and one ball caster
2. Power - four AA batteries will provide the power for all the systems
3. Sensors - five QRB1113 reflective object sensors will track the line , one scanning PING ultrasonic sensor will provide ranging, and one photoresistor /LED will search for victims.
4. Control - One PIC 16F616 microcontroller will act as the brains for the robot . It will be programmed in PICBASIC and assembly
5. Display - one LCD display will show what routine is being done , one LED will show power , and one LED will flash when a victim is detected.

Summary of Robot Procedure

• First the robot will check the sonar rangefinder.
  • If there is an object or wall is detected , then the object avoid maneuver takes place ( we'll deal with that later ) .

• Next it checks the color sensor.
  • If the color sensor sees a victim ( green or aluminum tape) then it will flash a light.
    

• Next it checks the line sensors We'll call the three middle sensors Left, Center , and Right. The top left will be LLeft and the top right will be RRight. The top middle sensor, which happens to also be the color sensor will be Color.
  
  • So the robot wil check the LLeft and RRight for the black line. If one of them see it, then the robot will go forward until it does not see the line anymore and then turn in the direction of where the line was( e.g. RRight sees it, then go forward until no sensors see line and then turn Right until you recapture the lien with any of the sensors) .Then it will retake the line that way.
    
  • If the Right sensor sees it( the middle right) then it will make a slight right turn until Center sees it.
    
  • For left it will make a slight left turn.
    
  • If the line is seen by either the color sensor of the center sensor then then the robot will merely go forward.
  • If no sensors detect anything , then it is a break in the line and it'll go forward.

• Now the program will do a loop

I made a quick CAD of what my final product should resemble.

After ordering all these parts from various online stores, i put together the first version of my line following robot. The assembling of this version is unimportant , as it was just a testing platform.

now the good version

Here's a quick video of it. As you can see , it is unable to handle sharp turns and is relatively slow. Also note the crude design and the hotglue everywhere. The completed , plexiglass version of this robot will be faster and more sophisticated.

Designing:

Here is the list of things which I learned from the prototype version of the robot.

• The proper sensor array is two in front at the corners and three in the middle
• Hot gluing is VERY bad for mounting components! I now only use hotglue to reinforce soldering joints and heat shrink, never for mounting , EVER!

After this I drew up the design of the bottom of the robot.

As you can see the IR sensor array is in front. Servos are on the side and the caster is on the back.

Before we begin assembling the mount for the line sensors , lets just review how they work. In your QRB1113 sensor there are actually two components, an IR emitter and a phototransistor. The IR emitter LED , as its name implies , emits infrared light which is "invisible" to the human eye. But, a cool trick with IR light is to use a camera, such as a cell phone camera, to see the IR light.

The IR will appear to the camera bluish/ purpleish , while looking ( or not looking) invisible to you. this is very useful when debugging IR circuits Anyway, lets get back on track. The IR LED emits infrared light and the phototransistor will detect the amount of IR light being reflected from the object. Since black objects reflect less light than white objects, the difference can be detected and fed to the microcontroller.

Building:

Before we begin building you should have the following tools on hand:

1. Soldering Iron with solder

2. Ratchets

3. Hammer

4. Drill with various bits

5. Phillips screwdriver ( electric or nonelectric)

6. Vise ( optional, but it'll make your life easier)

7. Pliers

8. Glue Gun

9. Tablesaw is the best but Jigsaw or Hacksaw is acceptable

You can get a jig saw for cheap here : American Science and Surplus

BREAK TIME

Go ahead and take an hour or two break. You'll need the energy . Take a walk, watch some TV, or just get some fresh air.

I hope you enjoyed your break. Lets get back to business.

So far I've explained to you how everything will work , but we now have to assemble everything .

Also, in the following instructions there are pictures posted. To enlarge any picture simply right click the picture and then click View Image.

DISCLAIMER: ANYTHING THAT YOU BUILD , WHETHER SEEN ON THIS SITE OR ELSEWHERE, SHOULD BE DONE WITH CAUTION AND WITH THE SAFETY IN MIND. DO NOT USE ANY TOOLS IF YOU ARE NOT FAMILIAR WITH THEIR USE. BY CONTINUING TO READ THIS TUTORIAL AND BY CLICKING THE LINK TO SEE THE ACTUAL INSTRUCTIONS , YOU ARE ACCEPTING RESPONSIBILITY FOR ANY DAMAGE OR INJURY WHICH MAY OCCUR BY FOLLOWING THE INSTRUCTIONS PRESENTED IN THIS TUTORIAL.