Hey, thanks bukowski. :D
As I implied earlier, the Achilles heel of this design is the "passthrough" connectors. I have yet to find something that is more elegant than soldering a female header on top of a male header sticking through the board. What you don't see is how it doesn't exactly stack up to the same level everywhere, etc.
Also, notice my PCBs are SUPER thin. Makes the female on male thing work well. :o Not sure what the heck I bought off Ebay, but this stuff is so thin I can cut it with regular scissors and bend it a crazy amount after its been etched. I cursed myself for being a dimwit when I got it in the mail, now I actually kinda like the stuff and I have a supply to last me well into the next century. I worry about the affects of unintentional bending on my soldering though.
What you see in the last picture, minus the ISP and Serial module, will form the basis for a "ratbot" I'm building for my daughter for Halloween this year. I work slow, so I had to give myself a year to get it done. :-\
I'll share my Eagle schematics and boards with you if you want. I can't guarantee they'll actually work, much less be production quality, but I have no problem sharing. I was thinking about tutorializing this and distributing the schematics/boards, but I really want to solve that board connector problem first. Its really a pain to do it the way I'm doing it now.
HINT: Try clicking "Additional Options" down below the message box, and attaching your picture.