I'm working on a life-sized, anthropomorphic, 6-DoF arm and I'm in need of some serious muscle. Nitinol is too weak for this application, and most of the other actuators I've seen (air muscle, servos, steppers, pneumatic pistons, etc.) are either too weak, too noisy, too jerky, or a combination of those. I need something smooth and almost silent in operation that can still deliver a significant amount of torque -- and quickly -- yet can fit within the relatively small space of the enclosure.
The two options that come to mind for the pivoting joints are hydraulic impellers, and hydraulic pistons or electromagnetic solenoids. For the rotational joints, I'm thinking of opposing pairs of electromagnetic solenoids. But I'm probably blanking on other possibilities. Any suggestions?