Society of Robots
Search and Index
MISC
 Parts List
 Robot Forum
 Chat
 Member Pages
 Axon MCU
 Robot Books
 Shop
 Contact

SKILLS
 How To Build
  A Robot
  Tutorial

 Calculators
 Mechanics
 Programming
 Miscellaneous

 Robots
 Space

HARDWARE
 Actuators
 Batteries
 Electronics
 Materials
 Microcontrollers
 Sensors

SCIENCE
 Robot Journals
 Robot Theory
 Conferences


    SCHEMATICS - PHOTORESISTOR

    Photoresistor

    The Photoresistor
    Photoresistors (also often called phototransistors or CdS photoconductive photocells; use 'photocell' for digikey) are simple resistors that altar resistance depending on the amount of light place over them. More light means less resistance.

    Photoresistors are probably the most common, the most affordable ($1-$2 each), and the easiest of all robot sensors to implement. Not only useful for photovore robots and color sensors, but could also act as an optical switch (non-mechanical button) too. For example, wave your hand in front of the robot to block the light in front of it thereby activating something.

    Photoresistor Diagram

    To use them as a sensor, measure the voltage drop across the resistor with the analog port of your microcontroller (because a change in resistance means a change in voltage). There are two ways to implement photoresistors:

    Photoresistor Voltage Divider Circuits

      Photoresistor Schematic Voltage Increases Voltage Increases with Light

      To choose resistor values, solve this equation:
      (R*Vin)/(R+Rphoto) = Vout

      Photoresistor Schematic Voltage Decreases Voltage Decreases with Light

      To choose resistor values, solve this equation:
      (Rphoto*Vin)/(Rphoto+R) = Vout

    Solving the Equations to Determine Resistance, R
    There are three steps to determining what resistor you should use for R. To do this, you first need to get out a multi-meter and measure the resistance across the photoresistor in two situations. The first situation is the darkest light your robot photoresistor will see. For example, if you expect your robot to function in a dark room, cover up the photoresistor entirely and measure the resistance.

    The second situation is for the brightest light your robot will see. If you want your robot to operate in your kitchen, measure the photoresistor resistance in the kitchen.

    Now all you do is multiply both resistance values, then find the square root of the total. This is the resistor you should use.

    resistor = sqrt(R_dark*R_bright)


    OPTIONAL

    I would like to thank our SoR Robot Forum member 'ribs' for deriving the above equation. If you want to see the math, have a look. Its not necessary to understand it, so don't panic!

    The starting equation I derived using basic circuit math:

    voltage difference = absolute_value((R*Vin)/(R+Rp_dark) - (R*Vin)/(R+Rp_bright))

    And ribs rewriting the above equation:

    F(x)=x/(x+Rd) - x/(x+Rb)
    (x = resistance of second resistor, Rd = Rp_dark, Rb = Rp_bright)
    Take the derivative (quotient rule, twice)
    F'(x) = (x+Rd-x)/(x+Rd)2   - (x+Rb-x)/(x+Rb)2
    F'(x) = (x+Rd-x)/(x+Rd)2   - (x+Rb-x)/(x+Rb)2
    F'(x) = Rd/(x+Rd)2 - Rb/(x+Rb)2
    F'(x) = Rd*(x+Rb)2/{(x+Rd)2*(x+Rb)2}  -  Rb*(x+Rd)2/{(x+Rd)2*(x+Rb)2}
    F'(x) = {Rd*(x+Rb)2 - Rb*(x+Rd)2} / {(x+Rd)2*(x+Rb)2}
    F(x) is at a maximum when F'(x) = 0, so set
    0 = {Rd*(x+Rb)2 - Rb*(x+Rd)2} / {(x+Rd)2*(x+Rb)2}
    Lose the denominator (0/anthing = 0)
    0 = Rd*(x+Rb)2 - Rb*(x+Rd)2
    0 = Rd*x2+2*Rd*Rb*x+Rd*Rb2  -  Rb*x2-2*Rd*Rb*x-Rb*Rd2
    0 = Rd*x2+2*Rd*Rb*x+Rd*Rb2  -  Rb*x2-2*Rd*Rb*x-Rb*Rd2
    0 = Rd*x2-Rb*x2  + Rd*Rb2 - Rb*Rd2
    0 = (Rd-Rb)*x2  + (Rb-Rd)*(Rd*Rb)
    (Rb-Rd)*x2 = (Rb-Rd)*(Rd*Rb)
    (Rb-Rd)*x2 = (Rb-Rd)*(Rd*Rb)
    x2 = (Rd*Rb)
    x = sqrt(Rd*Rb)


    OPTIONAL

    Here is another method to determine the resistance so that you may visualize why the equation works. This is also not required, but more of a 'for your information' thing . . .

    After finding both R_dark and R_bright, you will have to graph the voltage difference given this equation:

    voltage difference = absolute_value((R*Vin)/(R+Rp_dark) - (R*Vin)/(R+Rp_bright))

    Or you can download this excel sheet to calculate the resistor for you. Enter in the minimum and maximum photoresistor values in the yellow boxes at the top left. A red box will tell you the maximum voltage difference obtainable. Choose the resistor in the list that shows this maximum voltage difference, and use that in the schematic above.

    Use Excel to Maximize Photoresistor Voltage Difference

    For more info on analyzing sensors with excel, have a look at the advanced sensor interpretation tutorial for data analysis optimization.


    Wiring Your Photoresistor for a Microcontroller
    Now I will show you how to wire up your photoresistor for use on the microcontroller I developed for The $50 Robot Tutorial. It is designed to increase voltage as light increases in order to be more intuitive to use. I also go over a few of my general wiring techniques you might find useful.

    To start off, I want to tell you about a tool I use. Unless you are one of the .00001% of the world population that has a third arm, you should really get one of these alligator clip holder things. They really come in handy!

    Place a red wire (for power) onto your photoresistor as shown and solder it on. You can also get a friend/parent/sibling/gf to take a chance on your amazing soldering skills to hold the wires together . . . =P

    Alligator Clip Holder



    Now using heatshrink cover up the exposed wire. You can heat the heatshrink with a heat gun or hairdryer, but be careful to not heat the sensor as it could damage it. If you don't have heatshrink, you can also use electrical tape.

    Heatshrink



    Now that the heatshrink has been um . . . shrunk . . . Attach the resistor as shown and solder it on.

    Heatshrink, Shrunk



    Again, heat shrink it so as the wires are protected. Then solder a black wire (for ground) to the end of the resistor. After covering up the resistor, you do remember which wire belongs to the resistor, right? ;)

    More Soldering . . .

    You will also want to solder a blue (or whatever color) wire to the other wire coming out. Then heat shrink both of those, too. Remember to not heat it for too long or the sensor might get damaged.

    Attach the Sensor Wire



    You are now mostly finished, but have a few additional optional steps.

    Finished Photoresistor Sensor



    Strip the ends of the three wires for more soldering. Then I like to braid my sensor wires using my amazing girl scout camp skills (don't ask). This is to keep wires from getting tangled and lets you bend/point the photoresistor sensor in the desired direction. Wrap a twist-tie around the end to hold the wires together for the following steps.

    Braided Sensor Wires



    Now you have the option of soldering those three wires directly to your circuit or doing the nicer crimping with a molex method. To solder, you want the black wire attached to ground, the red to a voltage regulator output, and the blue (signal wire) connected to an analog to digital converter pin on your microcontroller. If you are following the The $50 Robot Tutorial, reference the schematic if you arent sure.

    Crimped Wires

    If you decide to do the more complicated crimping method, please continue (otherwise you are done). Using a crimper (~$100), crimp on the connectors as shown.

    Crimped Wires, Close-up

    For more detailed information, please check out my full tutorial on how to make wire connectors.



    Then stick each of the three wires into the molex connector. Make sure you put them in the right order (the red wire MUST be in the center).

    Crimping Molex Connector



    And there you have it, a complete photoresistor sensor ready for a microcontroller!

    Finished Photoresistor Sensor, Crimped

    Again, for more detailed instructions, please check out my full tutorial on how to make wire connectors.



Get Your Ad Here

Has this site helped you with your robot? Give us credit - link back, and help others in the forums!
Society of Robots copyright 2005-2014
forum SMF post simple machines